
1 、提取罐容積:0.5m31m3 2m3 3m3 6m3
2、溶縮器水比熱容:0.5m3 1m3 1.5m3 2.5m32、水提體溫:90~100℃3、醇提的溫度:78~83℃4、導出時:4~5分鐘/ 批二、效能亮點:1、收膏率比能開罐提升 10~15%,乳膏里面可行組分高1倍上面的。因為在抽取歷程中,熱的液體間斷加到藥上,由上至下繞城高能夠中藥層,溶解度中藥中的溶質,中藥中的溶質水分量與液體中溶質水分量恢復了高等度,中藥中的溶質繞城高總混,若能幾乎總混,則可行組分抽取率高,故收膏率高、乳膏里可行有效成分水分量高。2、是由于溶質高速度溶出度,提煉時間段短,精煉與提煉云同步進電機控制行,故藥草到精煉消炎軟膏只需7~8個鐘頭,機器靈活運用率高。3、設施單、征占小、設施運用率高,故融資省。4、提取只加1次溶劑在一套密封設備內循環使用,藥渣里的溶劑基本上能回收出來,故溶劑用量比多能提取罐少(shao)30%以上(shang),消耗率可降50~70%,這為(wei)用有(you)機溶劑(ji)提取(qu)、提純中藥中有(you)效(xiao)成分鋪(pu)平(ping)了道路。
5、由浸提的多次水蒸氣作拆分的電熱鍋爐,抽入浸提器的拆分液與浸提同溫差,可節藥50%以下的水蒸氣,實際基本操作很簡單方便,降低了實際基本操作師。三、工作原理:
將(jiang)藥(yao)(yao)(yao)材(cai)投(tou)入(ru)提(ti)(ti)(ti)取(qu)(qu)(qu)罐(guan)內,加(jia)(jia)藥(yao)(yao)(yao)材(cai)的(de)5~10倍(bei)的(de)溶(rong)(rong)(rong)媒如水(shui)、乙醇(chun)、甲醇(chun)、丙酮等(據工藝要(yao)求)。開(kai)(kai)啟提(ti)(ti)(ti)取(qu)(qu)(qu)罐(guan)直(zhi)通和(he)夾(jia)套蒸(zheng)(zheng)汽閥門,使提(ti)(ti)(ti)取(qu)(qu)(qu)液(ye)加(jia)(jia)熱(re)(re)至(zhi)沸(fei)騰20~30分(fen)鐘后(hou),用(yong)抽(chou)濾管(guan)(guan)將(jiang)1/3提(ti)(ti)(ti)取(qu)(qu)(qu)液(ye)抽(chou)入(ru)濃(nong)(nong)(nong)(nong)(nong)縮(suo)(suo)器(qi)(qi)。關閉提(ti)(ti)(ti)取(qu)(qu)(qu)罐(guan)直(zhi)通和(he)夾(jia)套蒸(zheng)(zheng)汽、開(kai)(kai)啟加(jia)(jia)熱(re)(re)器(qi)(qi)閥門使液(ye)料(liao)進行(xing)(xing)濃(nong)(nong)(nong)(nong)(nong)縮(suo)(suo)。濃(nong)(nong)(nong)(nong)(nong)縮(suo)(suo)時(shi)(shi)產生(sheng)二次(ci)蒸(zheng)(zheng)汽,通過(guo)蒸(zheng)(zheng)發(fa)器(qi)(qi)上(shang)升管(guan)(guan)送入(ru)提(ti)(ti)(ti)取(qu)(qu)(qu)罐(guan)作(zuo)提(ti)(ti)(ti)取(qu)(qu)(qu)的(de)熱(re)(re)源和(he)溶(rong)(rong)(rong)液(ye),維持提(ti)(ti)(ti)取(qu)(qu)(qu)罐(guan)內沸(fei)騰。二次(ci)蒸(zheng)(zheng)汽繼續(xu)上(shang)升,經冷(leng)凝(ning)器(qi)(qi)冷(leng)凝(ning)成熱(re)(re)冷(leng)凝(ning)液(ye),回落到(dao)提(ti)(ti)(ti)取(qu)(qu)(qu)罐(guan)內作(zuo)新溶(rong)(rong)(rong)劑(ji)(ji)(ji)加(jia)(jia)到(dao)藥(yao)(yao)(yao)面上(shang),新溶(rong)(rong)(rong)劑(ji)(ji)(ji)由上(shang)而(er)下(xia)高速通過(guo)藥(yao)(yao)(yao)材(cai)層到(dao)提(ti)(ti)(ti)取(qu)(qu)(qu)罐(guan)底部,藥(yao)(yao)(yao)材(cai)中(zhong)的(de)可溶(rong)(rong)(rong)性(xing)有效成份溶(rong)(rong)(rong)解于提(ti)(ti)(ti)取(qu)(qu)(qu)罐(guan)內溶(rong)(rong)(rong)劑(ji)(ji)(ji)。提(ti)(ti)(ti)取(qu)(qu)(qu)液(ye)經抽(chou)濾管(guan)(guan)抽(chou)入(ru)濃(nong)(nong)(nong)(nong)(nong)縮(suo)(suo)器(qi)(qi)、濃(nong)(nong)(nong)(nong)(nong)縮(suo)(suo)產生(sheng)的(de)二次(ci)蒸(zheng)(zheng)汽又送到(dao)提(ti)(ti)(ti)取(qu)(qu)(qu)罐(guan)作(zuo)熱(re)(re)源和(he)新溶(rong)(rong)(rong)劑(ji)(ji)(ji),這(zhe)樣(yang)形(xing)成的(de)新溶(rong)(rong)(rong)劑(ji)(ji)(ji)大回流提(ti)(ti)(ti)取(qu)(qu)(qu),故藥(yao)(yao)(yao)材(cai)中(zhong)溶(rong)(rong)(rong)質(zhi)(zhi)密度(du)與溶(rong)(rong)(rong)劑(ji)(ji)(ji)中(zhong)含(han)溶(rong)(rong)(rong)質(zhi)(zhi)密度(du)保(bao)持高梯度(du),藥(yao)(yao)(yao)材(cai)中(zhong)的(de)溶(rong)(rong)(rong)質(zhi)(zhi)高速溶(rong)(rong)(rong)出,直(zhi)至(zhi)完全(quan)溶(rong)(rong)(rong)出(提(ti)(ti)(ti)取(qu)(qu)(qu)液(ye)無色(se)),此時(shi)(shi),提(ti)(ti)(ti)取(qu)(qu)(qu)液(ye)停止抽(chou)入(ru)濃(nong)(nong)(nong)(nong)(nong)縮(suo)(suo)器(qi)(qi),濃(nong)(nong)(nong)(nong)(nong)縮(suo)(suo)的(de)二次(ci)蒸(zheng)(zheng)汽轉(zhuan)送冷(leng)卻器(qi)(qi),濃(nong)(nong)(nong)(nong)(nong)縮(suo)(suo)繼續(xu)進行(xing)(xing),直(zhi)至(zhi)濃(nong)(nong)(nong)(nong)(nong)縮(suo)(suo)成需要(yao)比重(1.2~1.34)的(de)藥(yao)(yao)(yao)膏,放(fang)出被用(yong)。提(ti)(ti)(ti)取(qu)(qu)(qu)罐(guan)內的(de)無色(se)液(ye)體,可放(fang)入(ru)貯罐(guan)作(zuo)下(xia)批復用(yong),藥(yao)(yao)(yao)渣從出渣門排掉,若是用(yong)有機溶(rong)(rong)(rong)劑(ji)(ji)(ji)提(ti)(ti)(ti)取(qu)(qu)(qu),則先加(jia)(jia)適量的(de)水(shui),開(kai)(kai)直(zhi)通和(he)夾(jia)套蒸(zheng)(zheng)汽,回收溶(rong)(rong)(rong)劑(ji)(ji)(ji)后(hou),將(jiang)渣排掉。